New Silver from 40 to 100 Hp

New Silver 41, 51, 61, 76, 101

The table that follows summarises the periodic and preventative maintenance jobs required to keep the compressor in an efficient operational state in time.

A brief description of the running hours after which the type of maintenance job is required.

Before performing any jobs within the sound-proof cabinet, ensure that:

  • - The main line switch is turned off (position “0”)
  • - The compressor is disconnected from the compressed air system
  • All the pressure has been released from the compressor and internal pneumatic circuit.
RECOMMENDED SPARE PARTS AND SERVICE OPERATIONS 250 or 500 hours 1000 2000 or 6 months 3000 4000 5000 6000 7000 8000 or 1 year 9000 10000 110000 12000 or 18 months 13000 14000 15000 16000 or 2 years 17000 18000 19000 20000 or 30 months 21000 22000 23000 24000 or 3 years 25000 26000 27000 28000 or 42 months 29000 30000 31000 32000 or 4 years
Mineral Oil (FluidTech 20L   62157160 00      )     X   X   X   X   X   X   X   X   X   X   X   X   X   X   X   X
Air filter element     X   X   X   X   X   X   X   X   X   X   X   X   X   X   X   X
Oil filter element     X   X   X   X   X   X   X   X   X   X   X   X   X   X   X   X
Panel filter     X   X   X   X   X   X   X   X   X   X   X   X   X   X   X   X
Separator element         X       X       X       X       X       X       X       X
Hydraulic hoses                                 X                               X
Pneumatic hoses/tubes                                 X                               X
Kit, inlet valve (SAO2,5)                 X               X               X               X
Kit, inlet valve (TSO75)                 X               X               X               X
Kit, inlet valve (HF 85)                 X               X               X               X
Solenoid valve                                 X                               X
Kit, contactor                                 X                               X
Kit, minimum pressure valve                 X               X               X               X
Thermostatic valve element                 X               X               X               X
O-ring, oil filling plug     X   X   X   X   X   X   X   X   X   X   X   X   X   X   X   X
Belt (for belt-driven compressors only)                         X                       X                
Coupling (for direct coupled compressors only)                     X                   X                   X    
Main motor bearings                                 X                               X
Fan motor bearings                                         X                        
Air end revision                                         X                        
Pressure sensor                                 X                               X
Temperature sensor                                 X                               X
Temperature gauge                                                 X                
Working pressure switch                                 X                               X
Safety pressure switch                                                 X                
 
SERVICE OPERATIONS
Check oil level EVERY START-UP
Check / Clean air filter element Every 1000 hours
Check load / unload working modes Every 1000 hours
Check air and oil leakages Every 1000 hours
Check scavenge line Every 1000 hours
Clean separator moisture Every 2000 hours
Clean strainer Every 2000 hours
Check screws for electrical connections Every 2000 hours
Clean cooler Every 4000 hours
Check screws for connections Every 4000 hours
Air end seal leakage checking Every 8000 hours
Bearing grease ACCORDING TO INTRUCTION ON MOTOR PLATE. Refer Table 2
 
ADVISED SPARE STOCK  
Solenoid valve Service intervals can vary depending on the ambient and working conditions    
Temperature gauge (*)
Temperature sensor
Pressure sensor
Working pressure switch (*)
Kit, inlet valve
Kit, contactor
Kit, minimum pressure valve
Belt (for belt-driven compressors only)
Coupling (for direct coupled compressors only)  

(*)The parts that are used only at the machines  with an electro-mechanical control systems.( Instead of pressure and temperature sensor.)
Compressor’s Life Time: Compressor life is declared 10 years according to Industrial Goods’s Aftersales Service Legislation. “ supplies spare parts of compressors for 10 years from the sales date.”

The above described maintenance schedule has been planned bearing in mind all the installation parameters and recommended use of the Manufacturer.
The Manufacturer advises the customer to keep a record of all maintenance jobs performed on the compressor.